The BES Card Attaching Line from Brunel Engineering Services is a fully automated system designed to accurately feed, glue, and attach CR80 cards onto backing cards for packaging, promotional, and fulfilment applications.
Combining precision friction feeding technology with vacuum conveyor transport and controlled adhesive application, the BES Card Attaching Line delivers consistent, high-speed production with exceptional placement accuracy and reliability.
Designed for continuous industrial operation, the system is ideal for manufacturers, fulfilment companies, direct mail operations, and packaging providers looking to automate card attachment processes while improving production efficiency and reducing labour costs.
The BES Card Attaching Line consists of:
The automated process begins with the first MFT friction feeder feeding backing cards onto the vacuum conveyor. The conveyor securely transports the backing cards beneath the glue application head where adhesive is precisely applied.
A second MFT friction feeder then feeds CR80 cards directly onto the adhesive area of the backing card with accurate positioning and repeatability. Once completed, the assembled card pack transfers automatically onto a shingle conveyor ready for the next production stage.
The heavy-duty vacuum conveyor maintains accurate product positioning throughout the production process for consistent adhesive application and card placement.
Two integrated MFT friction feeders provide reliable feeding of both backing cards and CR80 cards with excellent separation and feeding consistency.
The integrated glue application system delivers controlled adhesive placement for clean, secure bonding with minimal adhesive waste.
High positional accuracy ensures CR80 cards are consistently attached in the correct location on every product.
Completed products are automatically transferred onto a shingle conveyor for easy downstream processing or packing operations.
Manufactured using robust industrial components for long-term reliability in demanding production environments.
Automates the complete card attaching process to significantly improve production speeds and throughput.
Eliminates manual placement inconsistencies with repeatable automated feeding and positioning.
Minimises operator intervention while improving production efficiency and workflow.
Suitable for a wide range of backing cards, CR80 cards, promotional inserts, and packaging applications.
Can be integrated into existing packaging, fulfilment, mailing, or converting lines.
The BES Card Attaching Line is suitable for:
At Brunel Engineering Services, we understand that every production environment is different. The BES Card Attaching Line can be customised to suit specific product sizes, conveyor configurations, glue systems, production speeds, and integration requirements.
Brunel Engineering Services specialises in the design and manufacture of automated packaging and product handling machinery for the corrugated, print, fulfilment, and e-commerce industries.
Our systems are designed to provide:
To discuss your application requirements or request more information on the BES Card Attaching Line, contact Brunel Engineering Services today.
